Polycarbonate Security Screen: Attack Rated

A polycarbonate security screen is specified for the time between an attack and a response, which is usually four to eight minutes, and that number decides thickness and anchorage.

A convenience chain in Manchester fitted 6 mm screens across 30 stores. Two were breached in the first quarter, both at the frame rather than through the sheet, and the refit went to 12 mm panels with a steel sub-frame.

Polycarbonate security screen thickness and anchorage

  • Low risk: 12 mm solid
  • Certified attack class: 16 to 19 mm or glass-clad laminate
  • Frame: steel or heavy aluminium, anchored into the substrate
  • Edge bite: 25 mm minimum into the frame

The edge bite is the detail most often lost. A panel held 10 mm by a frame has 40 percent less resistance than the same panel held 25 mm, because the load path runs through the clamped band.

Repeated blows and the response window

polycarbonate security screen protecting a shop front

A single impact is a material test; a sustained attack is a fatigue test. Polycarbonate absorbs the first blows and then scuffs and crazes where the blows land, and that patch is where the panel finally gives.

That is why a screen is designed around the response time and not around a single impact rating. A panel that holds for eight minutes is a different specification from one that holds for two.

For surface care on a screen that gets cleaned weekly, polycarbonate scratch resistance covers the chemistry that must be avoided.

Send your opening sizes, threat assessment and frame detail to oversales@rpplexiglass.com for screen pricing.

Frequently Asked Questions

What thickness polycarbonate for a security screen?

12 mm solid for a low-risk screen, 16 to 19 mm or a laminated glass-clad build where a formal attack class is required. A 6 mm panel stops a thrown brick and not a sustained attack.

Does a polycarbonate screen have a rated class?

Solid polycarbonate alone is not classified under glass attack standards; laminated glass-clad polycarbonate is, and can be specified to EN 356 P5A or equivalent. Buyers who need a certificate must ask for the clad build.

Where does a security screen fail first?

At the frame, not the panel. A 16 mm panel in a 2 mm aluminium frame pulls out of its anchorage; the frame and its fixing into the substrate carry the same load as the sheet.